WARCO has been committed to providing quality molded rubber products to American Industry and the Military for over 115 years. Custom rubber formulations and broad molding production capabilities position us to deliver cost-effective solutions for long or short runs. We work closely with our customers to understand their challenges and provide them with customized solutions. We also offer tool design assistance to jump-start your production.
Whether your application requires fuel tank gaskets, grips, vibration dampening pads for heating and air conditioning units or pump seals, WARCO is your source for high–precision, cost-efficient rubber molded parts. With a knowledgeable team of professionals that have years of experience in the rubber molding industry, we can work with you to develop and manufacture a product that will meet your specific needs and applications.
WARCO has a variety of vertical injection presses, horizontal injection presses and an extensive assortment of presses that may be utilized for compression and transfer molding. State-of-the-art cryogenic deflashing is used whenever possible to eliminate hand trimming and produce clean parts at tremendous cost savings.
Select a molded rubber product below to learn more.
Natural Rubber
Superior Dynamic Properties (Resilience, Tensile, Elongation) • Excellent Abrasion Resistance • Excellent Fabric & Metals Adhesion
Select a specialty molded rubber product below to learn more.
Our Molding Manufacturing Process
The process begins with our experienced sales representatives working with your business in order to assist in product development. Once the product’s needs, applications, and timeline has been determined, the request is sent to our Research & Development Lab. In our Research and Development Lab, our team of chemists and engineers will create a custom formulation that will best fit the determined requirements. Our commitment to research and formulation development has kept us at the leading edge of rubber technological innovation. This formulation is then sent to our In House Mixing undergoes the first Quality Assurance Check.
All formulas are mixed with our Banbury® machine and thoroughly tested before it is used in manufacturing in order to make sure that we are delivering excellence in quality. After the rubber compound batch has been formulated, mixed, and tested, it is now able to move to our compound and mix stock room to begin the manufacturing process.
At WARCO we have 3 different capabilities when it comes to molding. We have compression, compression transfer and injection molding, each are uniquely suited for different jobs. Our Research & Development lab has already determined which method will be optimal for each job and the stock rubber will be vulcanized and shaped in one form.
Once the rubber is cured it is removed from the mold and sent to our trim department for removal of excess flash and inspection . Each molded part is unique and has a different method of preparation, this can include trimming, stenciling, assembly, and much more.
At this time, our packaging and shipping department prepares the rubber for transport. Each of our products are packed with extreme care and precision in order to ensure that your product is delivered to you in pristine condition. These products are given to our partners within the transportation industry and they deliver directly to wherever your desire.
Custom Formulations to meet the most demanding specifications
- Color Matching
- Dual Durometer and Multi-Durometer
compounding
Rubber to Metal Bonding
- We can bond to a variety of metals including aluminum, brass, stainless and cast iron
Rubber to Fabric Bonding
- We can bond to fabrics such as ballistic nylon and fiberglass
Tool Design Assistance
Molded Rubber Splicing with the ability to hold very tight tolerances
- Over 100 Presses – Platen Sizes ranging from 15″ x 15″ to 48″ x 48”
- Vertical Rubber Injection Molding – 250 ton to 450 ton press sizes
- Horizontal Rubber Injection Molding – 250 ton to 700 ton press sizes
- Automatic Compression Presses that can handle compression or transfer molds
- Shuttle Presses as well as Multiple Deck Presses to accommodate all your needs
- Horizontal Stroke Press with 705 tons of clamping force and platen size of 31.9″ x 43.3″
- Molded Rubber Slabs up to 4.5″ thick and 48″ square
- We can mold parts as small as 1″ in diameter to parts as large as 48″ in diameter
- In-House Mixing keeps each formulation under our tight control
- Cryogenic Deflashing eliminates hand trimming and produces clean parts at tremendous cost savings
WARCO has been the source of a number of different custom formulations (over 6,000) and a variety of unique and diverse products. Our legacy of over 115 years in rubber manufacturing has allowed us to become true experts in molded rubber manufacturing. Even if you do not know how our rubber can fulfill your application, our team has been trained to assist you and determine how our products can solve your problem. To get started, you can fill out the form below or contact a sales representative.
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Fluorozone® is a registered trademark of West American Rubber Company, LLC. All rights reserved. Viton™ and any associated logo is a trademark or copyright of THE CHEMOURS COMPANY FC, LLC used under license by West American Rubber Company, LLC. INFINISIL® is a registered trademark of West American Rubber Company, LLC.
Our rubber products are a proprietary blend of various polymers formulated to meet stated physicals and specifications. The named product polymer is not necessarily the primary polymer representing the highest percentage of the polymer blend. Determination of the suitability of the goods for the uses and applications contemplated by Buyer and others shall be the sole responsibility of the Buyer or user. No guaranty is given with respect to length of service on any particular application. Suggestions or recommendations made by Seller in its product literature concerning uses or applications of the goods are believed to be reliable, but Seller makes no warranty or guaranty of results to be obtained, since the conditions of the use and application by Buyer and others are beyond Seller’s control.
View complete Terms & Conditions of Sale for suitability of use and formulations
